Assignment: Composites

1. Read the material safety data sheet(MSDS)
2. Project 1:Produce a fiber composite part -- Boat model
3. Project 2:Produce a fiber composite part -- bowl

The assignment,I use two types of resin, for boat is epoxy resin,for bowl is 8017 resin. I read the MSDS for expoxy resin from the internet, here is the site.

I can not get the TDS of the resin i used . So I read the TDS for expoxy resin MY721 from the internet, here is the site.

We use the 8017 resin and the fiber mat to produce the bowl. During operation, pay more attention as the following:

  • Keep the 8017 resin and fiber mat dry and out of water.
  • The 8017 resin begin to reactor in 30 seconds after the 8017-A and 8017-B are mixed together.
  • The scale between 8017-A and 8017-B is 1:1.
  • I read the MSDS for Fiber mat and cloth from the internet, here is the site.


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    I design the model of the boat by Solidworks, then loft the model int dxf file, cut the cardboard by laser cutting machine, then molded it and finally molded it through epoxy and glass cloth.

    Model design

    You can download the boat mould file here.

    Modeling completed, lofting the model to DXF file.

    You can download the boat dxf file here.

    Laser cutting and assembling

    Moulding

    Step 1: the positioning point is fixed on the base plate, and the positioning point is used with a drawing pin

    Step 2: Spray release agent on the surface of the base plate and ship model

    Step 3: Mixing the resin

    The materials used in the model are the following, the scale of epoxy resin and diluent is 1:1.

  • epoxy resin
  • diluent
  • glass cloth
  • mold release agent
  • Step 4: Moulding the partition

    Step 5: Moulding the surface and then Pressurization by vacuum

    Prepare several large plastic bags, spray the release agent inside, and put the model into the bag. Because my plastic bag is very thin, I use more than one. Use vacuum pumps to remove air from the bag and close the resin and fiberglass cloth to the model.

    The full cure time of epoxy resin at room temperature is about 8 hours.

    Step 6: mold unloading

    The transparent boat was born !

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  • Step 1: Fiber mat cut

  • Step 2: Resin Mixing
  • Take both 8017-A and 8017-B 60g, and then mix them up about 10 seconds to together, then pour the bowl, and take another bowl from the top.

    The following is the processing video.

  • Step 3: Take the composite bowl out
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