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week 14

composites

Assignments;

  1. Read the material safety data sheet (MSDS) and technical data sheet (TDS) for the resins that you're using
  2. Design and fabricate a 3D mold and produce a fiber composite part in it

The resin and hardener we had available was Henkel's and so I went online to search for the safety and technical datasheets.


Of note were:

  1. Composition/Information on Ingredients

  2. First Aid measures

  3. Fire Fighting measures

  4. Accidental release measure

  5. Handling and storage

  6. Exposure controls.Personal Protection

  7. Stability and Reactivity

  8. Disposal conditions

For this assignment I wanted to work with the Bishop I had designed for Week12:Molding and Casting for my mold.

I opened fabmodules and opened the .png file that I had available from week12.



I resized the model from the fabmodules interface.


I inverted the .png file so as to create a negative mould and set it up for the rough mill and sent it to the machine.




Once the rough mill was done I prepared and sent the finish mill.



The result was...




Putting everything together in preparation to create composite...


I mixed the resin and hardener in a resin:hardener ratio of 2:1


I applied a small amount of petroleum jelly to allow the composite come off the mold. I applied the first layer of fibreglass and applied the resin mixture using a paint brush. I did this for 3 layers and finally...


I put the mold into an airtight static bag. I then used our handheld vacuum to create a vacuum.


3 hours later...



Assignment wise:

  1. Read the material safety data sheet (MSDS) and technical data sheet (TDS) for the resins that you're using  
  2. Design and fabricate a 3D mold and produce a fiber composite part in it  

Files

Rhinoceros files (.3dm)

  1. Bishop half

Stereolithography files (.stl)

  1. Bishop half

Images

  1. Bishop half