Week 7

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CNC Machining

The assignment for this week was plain and open - Make something BIG

As a learner, I wasnt sure what I should make. I wanted to show a clear design of what I was planning to make. I decided to start the Webinar classes with Onshape and practice it well. My friend Frank and I could share a particular file of design and work on in concurrently. This really improved our skills on the same. We also realized the advantage of Filee sharing in Onshape as it comes with bigger storage capacity allocation as compared to private work

I decided to make a table. It looked simpler but it could give me adequate practical skills necessary

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I made my first sketch. I had to work on various dimentions with an imagination of the 3D look.

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This is the Extrude of the sketch above. It gave me alot of hope of success with my design

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Now another sketch for would be the table leg. Here, I had to apply extra skill of curving out the shape from the rectangular sketch. More meaasurements had to be used

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And so, it's extrude was out and it looked great

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I had to rotate it through different views to confirm my work

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And you can always refresh your Onshape page by clicking the Onshape logo on the top left corner

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To start Assembling, you click on the Assembling, you can click on the Assembly button and Insert the various parts you want to assemble. You can rename these tabs as best suit you.

I was able to complete my design as expected and proceeded to the CNC Machine

Files

Download the Table parts

Description

The table has for pieces of legs where each two are expected to fix to each other by a connector. The connector which has 4 holes 2 in each ending side will the fixed to hold firmly the table legs using the connector fixers. The table tops which are two in number will however be laid on top and using the their holes fix themselves on the protruding pieces of the legs facing up. There you have your Safari (portable) table

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Assembling process

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Assembling process contunues

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Assembling process contunues and almost done

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Final touches

Hurraaa!!!! See below wonderful images

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CNC MACHINING

Now, I had to redo the work in a 2D in order to be able send to our CNC Machine. Meanwhile I have to understand the machine operation

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It was a learning session first to understand the machine

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The workpieace would be fixed on the table as this sample was

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We had to do some test to understand the settings and Safety precautions

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Drilling

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In the event, some mechanical and electronics challenges were found and would be fixed by the concerned Engineer. These are common problems with locally made machines and so prone to some technical challeges

Continues


Cutting

While setting to start cutting, make sure you have the materials ready. Fix the right size tool and set work piece on the table holding it firmly using work table clamp. For safety purposes, it important to wear protective devices including Earmuff, Glasses, masks and Overal. These would provide safety against noise and dust

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Just as promised previously, the machine was back to order and was able to cut the my table parts as planned. I never used MDF as said earlier but instead used a block board. This was so heavy though good for the table. Probably some little difference in measurements would be realized during assembly since MDF is having a thickness of 18mm while this block board had 20mm

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Assembling

Time for assembling came and this came with alot of challenges again. Here, my problem was brought about by the usage of a tool which was larger than planned. This however changed my dimensions. The error really harmed the structure and led to poor fixing

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I started by laying them on the ground with legs facing up since the table was so huge. After a successful try eventhou I could not do everything at that position since the fixers which holds the legs in firm has to be fixed from the top vie and hangs through

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One by one I fixed the parts well and you can see that here

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The gap between the meeting points of the table legs really explains the tooling problems hence unstability of the table

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Files

    - Table design dxf
    - Table design Onshape