Week 5 / 3D Scanning and Printing

filament spool example

HoMe

1-Scan and Print

Step 1

I used 123D Catch to scan my 3D model

With the Ipad app i took the pictures, but i had to use the PC application to edit and export the fianl scan

123D Catch 1

Step 1

I first tried it on a wood glue pot to see how it was working

The principle is simple : you take prictures of all the sides of your objet on two different heights

But walk around the object and carry the Ipad gave me a bad result on a simple shape

123D Catch 2

Step 2

So i build a little installation to control angles (marks on the floor : 20° for 18 pictures), stability (music stand), distance (rope in between the stool and the music stand) and light.

Then i tried to scan a sculpture i have on my desk made by Kami Kaouane

123D Catch 3

123D Catch 4

Step 3

Then i started a new Capture

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Step 4

Once i had taken all the picture i had to clik on the blue button in the top-right corner of the screen

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Pitcures all appears on screen to be checked, after what i just had to submit them

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After a while all the pictures had been treated by 123D Catch

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Step 5

I opened 123D Catch on my laptop, and my project was waiting for next steps in the project section

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I selected my project with the sculpture and loaded it in the interface

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And finaly i saw the scan on screen

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Step 6

I erased all the unusefull parts using the selection lasso and the delete key

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After few steps i had a clean scan of my sculpture

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And first time i had cleaned it, i forgot...to save it

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Step 7

I exported it

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In a .obj format to import it in Meshlab

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Step 8

Now i have a mesh, but it has a hole at the bottom. To correct this i used Meshlab, a sofware made to repair 3D models

So i opened my 3D scan in Meshlab (I am using an old version (Basic 5.0), free, with a very few tools available, but very usefull)

Meshlab1

Meshlab2

The red exclamation mark in the bottom-right of the screen indicates me that there is a problem with my mesh

Meshlab3

Step 9

When you click on the red cross on the top-right of the Meshlab interface you get access to the repair menu

Meshlab4

Then click on automatic repair, choose default repair and execute

Meshlab5

It will automatically file the holes of your mesh

Meshlab6

To finish this step of the repair, accept to remove the old parts

Meshlab7

Meshlab8

Step 10

Now click right on the mesh to display the export menu, choose .stl format to 3D print your model

Meshlab9

If there still are issues with your model Meshlab will ask if you want to correct them, click on repair

Meshlab10

Then clik on export to get your .stl file

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Step 11

For this first print i choosed to use a UpBox 3D printer running with the free UP software

I printed it with ABS (Nozzle : 260°C / Buildplate : 110°C)

UpBox1

UpBox2

Open your .stl file

UpBox3

Just click on print, the printing settings menu is displayed

UpBox4

Go to the preferences menu

Choose a 0,20mm layer height to have a nice finish

5 surface layers will waranty a bit of solidity to the final print

Print it almost empty to save material,

No need to configure the supports because we don't print with them there

UpBox5

Validate and wait for the estimation of the printing time, then click OK to start the print

UpBox6

Step 12

Print started...

PrintKami1

...and gone well with a nice result

PrintKami2

2-Scan and Print

Step 1

I created a model called "Curiosity killed the cat"

A living and a dead cat, each one in a identical and completely closed box

I did so in Tinkercad

Schrodinger1

Step 2

Create an account or simply connect if you've ever done it, then create a new design

Schrodinger2

Step 3

Create a simple box from the geometric menu

Schrodinger3

Step 4

Create a ruler from the helpers menu to display and change the parmeters of your box

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And make sure your bos is 60L x 40l x 50h (sizes in mm)

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Click on Hole to have it transparent

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Step 5

Select your box, use Ctrl+d to dupicate the box, ! keep it selected !, and resize it to make it smaller using Shift key and a square handle at the bottom cormer of the box

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Step 6

Select both boxes and choose align tool in the Ajust menu to align the two boxes in the middle in every directions

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Select only the outside box and give it a colr to make it solid

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Select both boxes again and group them to create a hole in th middle of the outside box

Select the resulting box and click on hole to have it transparent again

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Step 7

To go faster i went on Thingiverse to found a .stl cat model

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Step 8

Then i imported it in Tinkercad

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The cat appears, Keep it selected

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Step 9

Duplicate it (Ctrl+D) and ! with the arrows no your keyboard ! move the copy away

Align one of the cats and the empty box

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Step 10

Create a box around the head of the cat outside the box, display it as a hole

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Duplicate the cat again and move it aside

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Group the cat and the box

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Create boxes around the body and the tail of the full cat and turn them to holes

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Group the cat and th two boxes to keep only the head

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Move the head at the feet of the missing head cat, and you have a dead cat

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Group the head and the body

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Step 11

Dupicate the empty box, move it aside and move the dead cat in front of it

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Align them in every directions

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Step 12

You have a box with a dead cat and an other one with a living one

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Select the empty boxes and give them a color to make them solid

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Select each box and its cat and group them

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Step 13

Export the model for 3D printing thrue the design menu

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Choose .stl to be able to 3D print it

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You can check in Cura with the X-ray mode, cats are in the box

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Step 14

I choosed to print the boxes with a Ultimaker 2 running with the software Cura

Ultimaker_00

Ultimaker_01

Step 15

Open the .stl file generated in Tinkercad

Ultimaker_02

Step 16

Use the following settings and print it with PLA (Nozzle : 190 to 210°C / Buildplate : 60°C)

Ultimaker_03

Ultimaker_04

Step 17

Start the print and go away, ask a friend who don't know nothing about what you are printing to recover the prints for you

This way no one will know wich box contains wich cat, and there is only one way to know...and maybe curiosity will kill the cat.

Ultimaker_05

Ultimaker_06

Ultimaker_07