Week 3: Computer controlled-cutting

This week we will work on 2D files: how to make parametric designs, when and how to use a laser cutter/vinyl cutter and finaly we should have files for our final prototype.

Time to do some press-fit!


fit1

Machines used and softs:

Plotter: Trotec100

Software: SolidWorks, CorelDraw and Inkscape...

My press-fit and parametric design

I passed some days (and nights) on Grasshopper/Rhino, and I totally understood the power of it, but I think it is an awesome tool for architects and designers not for a maker, it is way too complicated and furthermore, not opensource , at all, so I decided to do my parametric design with Solidworks (I know not an exemple of open sourcing but at least I understand what I'm doing).

So I am going to quickly show what I've done, I use to play Lego when I was a kid, I thought I could come up with basic building blocks that I could assemble in different shapes.

So here is the sketch mode of SW:

press fit on solid1

I drew constructions lines so I could then apply symmetries:

press fit on solid2

Symmetrie applied:

press fit on solid3 press fit on solid4 press fit on solid5

Here I jave my final sketch, so if I want to change the material thickness I just do it on one side and the sketch changes accordingly.

press fit on solid6

I then extruded the object to have a volume:

press fit on solid7

I decided to change the notch siez to make a little deeper:

press fit on solid8

As I said just by changing the upper notch, the fact that I applied symmetries changes the rest of the notches.

press fit on solid9

Deleted some material to make it look nicer:

press fit on solid10

And played a little bit with the rendering:

press fit on solid11

It works a bit like Fusion 360 but I think Fusion has nicer final renderings.

press fit on solid12

Here cherry wood style:

press fit on solid13 Then I wanted to test out the simulations, so here is the meshing being calculated: press fit on solid17

Then applied the force (10N) after defining a fix surface:

press fit on solid18

Run the simulation!

press fit on solid19 press fit on solid20 press fit on solid21

You can even export a small video of your simulations:

simulation of a deformation

Here is the result after sending the exported DXF to the laser cutter:

fit2 fit3

Here are my files:

SolidWorks file in 3mm

SolidWorks file in 6mm

SolidWorks file in STL


And also made it with Inskape to see an other way of doing it.

same pressfit but on inkscape

But the only way I found is by substracting shapes by using the "Difference" option, so not parametric at all, if I want to change the material I am working with I got to redo all the design!



Using the Vinyl cutter

I also experimented using the Cameo:

using the cameo1

I used a logo in ".png"

using the cameo
                    7

That I vectorised using "Silhouette":

using the cameo3

Adjusted the cut depth:

using the cameo5

And sent the job:

using the cameo2

I also id some mistakes in the settings (to fast here):

using the cameo6

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