Old final project:
automatic recyclables sorting can
The text below does not decribe my actual final project. Instead, it describes my first idea, on which I gave up around week #9.
The
idea of attributing to the common citizen the responsibility of sorting
the trash before tossing it seems great: if all the aluminum, for
example, is already separated from other kinds of waste, then it
reduces the effort - and, therefore, the cost - of recycling it. Plus,
if the trash is already sorted, it can be sent to different facilities,
each one specialized in one particular kind of waste.
Well,
there's one big issue with that idea: it relies on good education, a skill
which is not always well developed in all groups of humans. And, as a
result, its not uncommon to see the wrong kind of waste in each bin,
which, in the end, accounts against the idea of cost reduction, since
trash will need to be sorted anyhow.
Since
effective sorting
plays such an important role in recycling, there is a lot of reasearch
in this field. Most technologies rely on refined methods, such as eddy
currents, electromagnetic induction and infrared, and to this point
none of them are available at household or, at least, building level.
My
final project tries to aim precisely at this issue: the goal is to
build an automatic trash sorting can, one which can work at a
commercial or residential building level (i.e., at least a few dozen
people).

Here is my first handmade sketch:

Don't worry if you can't make out words from random scribbling, I'll present this in a while in a more adequate style.
After some research, I concluded that trying to automatically sort any
kind of waste mixture would be a little bit farfetched, specially for a
semester-long course. So, I set an essential goal, which is the absolute minimum I want my contraption to do; then, I set some complimentary goals, which will need significantly more time and resources to attain.
To clarify the outlining of those goals, I must first talk a little about sorting recyclables.
Around
the globe, there are different ways through which recyclables are
sorted. Starting with the extreme models, the sorting can be totally
centralized, such that the common citizen need not worry about that and
can throw all kinds of garbage in a single bag, or totally delegated to
the common citizen, such that all the materials are already sorted at
the moment of collection. And, as with most things in this world, there
is a myriad of other models that lie in between those extremities.
The
central fact is: the more precisely the recyclate is sorted, the
greater the outcome. The problem with a totally centralized model is
that, in a nutshell, it's really hard (by that, I mean expensive and time demanding)
to separate the different materials that make up the recyclate. On the
other hand, a totally delegated model relies too much on citizen
education, which can be just as hard (again, I mean expensive and time demanding).
Regardless
of the adopted model, any piece of equipment that can improve
effectiveness in the sorting process while at the same time being
unexpensive and easy to use is certainly welcome. So, that's what I'll
try to create!
Ok, back to the outlining of the goals. Since sorting can be really hard, I'll set my essential goal as:
Essential goalStarting
from a clean and finely ground mixture of ferrous metals (such as
iron), non-ferrous metals (such as aluminum) and non-metallic
recyclables (such as paper, glass and plastics), to be able to separate
these three components.
It may seem a bit modest, but it's actually quite the opposite. I'll get into that later.
The
"previously finely ground" condition is by no means a major issue, and
can be addressed quite easily with a lawn mower-like setup. But, since
we won't be machining blades during our course, I'm going to focus my
efforts on the separation part.
Before continuing, maybe it's time to define some terms. We
can subdivide the trash according to the following types:
- "Organic"
(I use the quotation marks because paper and glass are, from a
Chemistry point of view, organic. But, here I'm going to use the word
to indicate primarily rests of food).
- Clean recyclables (i.e., pieces
of glass, paper, plastic and metal that are not covered with organic
materials. For example, a washed bottle of soda is considered a clean
recyclable).
- Dirty recyclables (i.e, pieces of
recyclables that
are, ate least, partially covered with organic materials. For example,
a cheese smeared burger box would classify as a dirty recyclable).
So, IF I manage to achieve the essential goal within our course duration, I'm going to start working toward the second level goal:
Second level goalTo be able to achieve everything outlined in the essential goal PLUS being able to separate the glass, the paper and the plastic.
Well, from here on we start to dream a little. The advanced goal:
Advanced goalTo be able to achieve everything outlined in the second level goal EVEN with a dirty initial mixture. Aside from that, being able to also separate the organic materials.
Why do I call that "dreaming"? Well, organic materials represent a special kind of challenge
in the automatic sorting process, since they can present themselves in
various densities, colours, viscosities and lots of other physical
properties. Even if we decide not to tackle organics directly, there's
still the issue of washing dirty recyclables, which is not trivial. So,
since the advanced goal will demand dealing with organics, I'm well aware
that this is not feasible in a semester long course.
Finally, the ultimate goal:
Ultimate goalTo be able to achieve everything outlined in the advanced goal PLUS being able to also generate electric energy.
And that involves burning, pollutants and many other issues. But, a man can dream, right?
From now on, I'm going to target only the essential goal.
To
separate the ferrous metals, I intend to use a permanent or
electromagnet hanging over a conveyor belt. To
separate the non-ferrous metals, my plan is to use an eddy current
separator, quite common in the ore and recycling industry.
At this very
early stage of the product development, I can see some of our lectures
directly related to the design, while some others I can't clearly see
the connection. But, I'm sure they will become more and more evident
along the way.
Let me try to point the connection on each topic:
Principles and practices, project management
Since I've
never had any formal training on project development, I knew almost
nothing about the traits and the tools. This lecture was really
important so that I wouldn't set off in the wrong direction.
Computer-aided design
I think this
one will be very evident during many stages of the development. One
stage in particular is noteworthy: after I manage to make the process
itself work, how do I confine it in a box in such a way that unused
space is kept to a minimum? .
Computer-controlled cuting
Another one
that will be very evident in lots of stages. From cutting the sides of
the receptacle to the belts themselves, this ability will be of utmost
importance.
Electronics production
Even though my
project only performs a simple routine, it's going to be controlled by
a microprocessor. So, a PCB will need to be manufactured.
3D scanning and printing
Maybe it's too early invest time in 3D scannig, but I can't help but wonder about its uses in sorting.
Electronics design
As I always
tell my students, if we want to truly understand what we are designing,
we have to know the underlying theory. So, if I'm going to produce a
PCB, I need to first understand the theory.
Computer-controlled machining
This would be
great when desgining the mower blade. But, since that
problem won't be tackled during this course, maybe the conveyor
belts could benefit from machining skills.
Embedded programming
At this very
early stage of product delevopment, I can't pinpoit a major aspect that
would be helped by embedded programming. But, when I think about the
ultimage goal, it's easy to see how it would help.
Mechanical design
My project
deals with non-negligible forces and fatigue, so it's really important
to think carefully about it's mechanical design.
Machine design
Since there's a flow of solid parts inside the machine, I'm going to need actuators and sensors.
Input devices
For the
essential goal, I won't need input devices that are too peculiar, the
basic ones will suffice. But, as I try to reach higher goals, I'm going
to need to improve the input devices A LOT.
Molding and casting
Building the receptacles, maybe?
Output devices
At this stage of product development, I think basic ones will suffice.
Networking and communications
Even for the
ultimate goal, I can't see the connection. But, thinking about it...
maybe there could be a post-ultimate goal or something like that...
lots of automatic recyclables sorting cans on a network!
Interface and application programming
These will be important during tests.
Invention, intellectual property and income
Well, it's noy my main goal, but if this happens to become commercially valuable, I'd better know how to protect my work.