Week07 - computer-controlled machining //////

Assignment:
* make something big



FILES FOR MACHINING

For this assignment I was inspired by the geometry of the honey, I wanted to use this geometry for making something big. At first I started drawing something by hand, then I made the model in 3d switching between Autocad, Rhino and Solid Works. This week we had a class of Solid Works by Ferdi so I wanted to use it.













LASER CUTTER TEST
The milling machine was not working yet, so I did a test with a lower scale in the laser cutter to check the proportions.




G-CODE JOINT TEST
I have been trying with several joints, this video from www.instructables.com, and this PDF Joints that Arnau sent to the group helped me with the design.



Finally I decided to do something similar to the joint of the video but more simple because the OSB is very nice but it doesn't has a very good quality like plywood.




With one of my classmates (Cit) we made a joint test before sending the whole design, to check different kind of joint and the 15mm OSB board thickness. We prepared the file in PartWorks:

* Exported the file from rhino as a dxf file and opened it in Part Works:




* Making the holes for the screws (for fixing the osb on the base of the milling):



* Adding the dog-bones, you can do it in Part Works or in your design:




* In Park Works you also can join the vectors that were open:




* Making the G-CODE for the screws (DRILL):




* Calculate:




* Making the G-CODE for the pockets (1):




* Calculate:




* Making the G-CODE for the pockets (2):




* Calculate:




* Making the G-CODE for the profile and adding tabs:




* Calculate:




Saving the files:
The order of the G-CODES is very important, that is the order how the machine is going to drill.
1-Drill
2-Pockets
3-Profile

My first experience with the machine wasn't good, I had a problem with the G-Code, I selected some holes for both files, drill and pockets.









SETTING UP THE MACHINE


For this assignment I used the SHOPBOT:

* Set up the "Home" by moving it to the 0 position in X/Y (using the arrows from the shopbot console, it is important giving a safe height in the z-axis so it can be moved without touching your board).

* Set the Z axis (using the arrows from the console).




* Remove the tabs using the hammer and the chisel.




Sanding:




FINAL OBJECT

1 Module (the idea is that you can mill many modules as you want):







Download files

Download pdf joints



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