Assignments
 
 
 
  Scanning and printing / 3D scan and 3D print an object
  My poor son
  For this practice I wanted to print a child's head in the 3D printer.
 
  Actually, at first after watching Neil's class, I realized there are many new ways to do
 
  this. But I had to choose what was important to get the practice done correctly and in
 
  time.
  The tests we had done some time ago with the Kinect and Firefly had needed a lot of
 
  cleaning of the generated solids, and even if I initially wanted to use it I couldn't afford
 
  spending most of the assignments time cleaning the stl files.
  I had never gotten before a 3D model from photographic images, and was curious to see
 
  if I was going to be able to get it now. At the beginning I didn't want to believe that I
 
  many checkpoints were needed, and I made some tests with small objects and no
 
  checkpoints, but the results were poor.
  
  
  Then I also tried with my son Darius, who has been my assistant and has suffered my
 
  experiments with him. At first I didn't understand that it was the camera that had to be
 
  moved around the model, so I made my son turn around while I photographed him. My
 
  son was annoyed and I did not get anything good from the experience.
 
  
  Then I also tried with my son Darius, who has been my assistant and has suffered my
 
  experiments with him. At first I didn't understand that it was the camera that had to be
 
  moved around the model, so I made my son turn around while I photographed him. My
 
  son was annoyed and I did not get anything good from the experience.
 
  
  My son thought that I would tire him as much as the first time he helped me, and I knew I
 
  would have little time before he would flee.. So, I marked his hair with yellow stickers
 
  and painted his face with carnival makeup to have more control of the elements. This
 
  time I did not want to fail because I had many chores to do in the weekend.
 
  I made about 90 pictures, I signed up in 123DC and started with the latests photographs.
 
  The result has been spectacular. It is not perfect but I have been very satisfied.
 
  
  The second test I made was not so good, but I was able to start using the control points
 
  with which I had marked Darius. Without worrying much I used more than the four
 
  control points recommended by the program. I didn't like the result much.
 
  
  I returned then to to my first test, and I placed control points following the program's
 
  instructions, and got a model that was very similar to the final result. When I thought that
 
  the model was correct and had it cleaned up, I exported it as an OBJ file (dario5.obj).
 
  
  
  To prepare the STL file I used Rhinoceros (dario5.3dm); I closed the holes and saved the
 
  result as STL  (dario5.stl).
  
  
  The printer I have used is a Makerbot Replicator. It is a printer with two injection heads,
 
  with the following specifications:
  
  MECHANICAL
 
  Dimensions: 320 x 467 x 381 mm | 12.6 x 18.4 x 15 in
 
  Weight: 32 lbs
  Linear ball bearings
  Precision shafts 8 mm land
  In add-on, snap front carriage assemblies
  ELECTRONIC
 
  MakerBot motherboard MightyBoard unique piece
 
  5 axes, 1/16 micro-stepping motor control
  4x20 character LCD display and multi-directional control pad
 
  Piezo Buzzer
 
  Software-controllable RGB LED lighting
 
  Universal power supply: 100-240V, 50/60Hz, 4.0A (input), and IEC standard socket cord
 
  SOFTWARE: REPLICATORG ™
 
  Compatibility: Linux, OSX and Windows
 
  Printing from SD card or USB
 
  Input file type: STL, Gcode
 
  Approximately 5 liters
 
  Choose Layer thickness 0.2-0.3 mm with stock nozzle
 
  The nozzle diameter of 0.4 mm
 
  Accelerating 40 mm / s
 
  Flow Approximately 24 cc / hr
 
  Maximum recommended extruder temperature 230 C
  Heated Build Platform 120 C Maximum
 
  2.5 micron precision in positioning the Z axis
  11.micron in XY
 
  MATERIALS
 
  Works with ABS, PLA and other materials
 
  Filament diameter: 1.75 mm
  The printer software is simple to use REPLICATORG. The process is very sensitive to
 
  cold and if the printer is not carefully calibrated models do not print well. Heat is
 
  important; these weeks in Sevilla temperatures are low. To keep the machine warm, we
 
  have had to cover the it with a plastic bag, which has been very successful.
 
  The model was printed in 25 minutes and has a height of 3 cm. The result appears in the
 
  images, and I, who am the father of Darius, can ensure that the model looks like him.
 
  The result of this is very interesting for my final project, as a suitable exercise to design
 
  for children between 13 and 15 years old.
 
  Please note:
  •
  Checkpoints in the elements
  •
  Many photographs
 
  •
  Beware of the elements around the model. The board I used on Darius' neck had
 
  too much information; it shouldn't have had the rear flaps.
 
  •
  Optimum conditions for the printer.
  
  
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  Juan Carlos Pérez Juidias. Fab Lab Escuela Técnica Superior de Arquitectura de la Universidad de Sevilla