Assignment 2                                            1.2.2017

Topic: Computer-Aided Design

Model (draw, render, animate, simulate, ...) a possible final project, and post it on your class page with original 2D and 3D files.

Learning outcomes:
Evaluate and select 2D and 3D software.
Demonstrate and describe processes used in modeling with 2D and 3D software.

While I evaluate and select my tools for 2D and 3D modeling, I want describe a little more my final project. I drew a following sketch of electrical connections. There are two leds, green and red, and one push button switch as a user interface to the control system. I call it a user panel. Why so little? I would like to use it, when I drive my car. And, those are enough to keep my interest in driving. As second reason, I try minimize energy consumption, when it operates as battery-driven without help of motor.

Paper and pencil tool
electrical sketch

This picture serves me as a fast sketch of idea. I don't like to use computer here. It is too slow in this use. Also, I want say paper and pencil are still good tools for thinking prototypes. Most of those sketches are only for me.

Further, I selected the place I want put the user panel in my car. Here, I use measuring tapes to define clearance of the space and to correct possible distortions to the picture.
location

Camera as digitalizing tool
The first picture was taken by Microsoft Lumia 640 mobile phone, the second by Samsung NX Mini systems camera. They are good tools for digitalizing and documenting the tasks.

Gimp as raster image tool
I had earlier problem with too big images in my pages. As an advice of the topic, I selected Gimp as picture manipulation program to reduce they sizes to about 100 x 100 mm with the resolution of 72 dpi. As important detail Seamonkey, my web development tool, requires to delete the old picture and add as new one to change correctly the new parameters.
size

Also, I can use Gimp to enhance the picture or fade out some unwanted objects. Simply, I set the color by Color Picker tool and then enhance the picture by Paintbrush tool.
clear

After all, I scaled the picture by Gimp to size I can use for further modeling. Then, my measures and picture size may match.
gimp scale

I tested Gimp's edge detection tool, but I rather use Inkscape for that. Edge detection is one important task to make milling or cutting trajectories from raster images.

2D/3D tool
I have used many professional CAD programs, such as AutoCAD, Microstation, Cadkey, Ideas, Catia and NX. I have tested also for example  FreeCAD, SolidWorks, Solid Edge, 123D, SketchUp and Tinkercad. Still, I am looking for the best tool. The tool, by which I can draw 2D/3D, calculate and document all things to the same sheet as like paper and pencil. I can do so now, but it is a bit cumbersome.

Now I have idea to use Siemens NX to all 2D/3D design tasks here in this course. Why? I installed earlier the latest version of it,  NX11, in my laptop. And, the both NX and my laptop support touch screen working. Therefore, I want test, can I further enhance my design skills.

NX11 operates as other common professional CAD programs. At first, I create a new model part.
nx start

Then, I start sketch to a selected plane.
nx sketch

Even, I can add a raster image in background of a sketch.
nx raster

And, I can continue sketching on the picture.
nx draft

Then, I can hide the picture and use normal 2D tools as trim, extend, make corner, etc. to enhance my model.
nx trim

Also, I can export my 2D model as a PDF file with line widths of 0.02 mm.
nx to pdf

Therefore, I select line widths as Single Width, use user-defined choice and write 0.02 mm.
nx line

NX11 is also a 3D modeler. I can do typical 3D operations as extrude and revolve as I want.
nx extrude

Here, I have done tree holes of diameters 2 mm by sketching them to the upper plane and subtracting their volumes from the original volume. Finally, I made the part as a shell with 1 mm wall thickness. And, I made a mistake in modeling order. Therefore, I changed it. I made the shell first and then the holes.
nx 3d

This part might be suitable for a cover part for my user panel of the heat control system. I can select color for it and put in "place".
nx ready

Again, I can produce also a draft with many projections as a typical manufacturing drawing and use it, for example, as a exact contract document.
nx drafting

As a conclusion, I have selected my tools - Gimp and Inkscape as picture manipulation tools and NX11 as 2D/3D modeling tool.

My NX CAD files are here: 2D model and 3D model.
These also in DXF format are here: 2D model and 3D model.

3D model also in STL format: my_3d_model.stl.