Eamon (Nim) Durey
Our design for the MTM project is a machine that will ice a message onto a cake - any cake and any message. The machine is designed so that the cake owner can simply a type a message into a computer terminal, hit 'ice' and the expressed sentiments will be transferred from screen to cake. The image below gives an idea of what the final design will look like. There will be two axes of freedom, X and Y, and a pnuematic syringe will operate as the icing dispenser.
The work tasks were divided as follows
The kit of parts for the MTM assignment was opened and the parts check against the required inventory.
Next we downloaded the drawings for the cardboard drive stages from here. The drawings were viewed in LibreCAD to check they looked ok before being imported into Inkscape prior to laser cutting. Once loaded into Inkscape it was obvious the drawing scale wasn't correct. The original drawing dimensions were in inches while Inkscape imports dxf's in mm. There were also cut lines (blue) missing from the dxf.
Various Cad tools were tried in order to import the dxf and save it as an svg with no success until we tried QCAD. QCAD opened the dxf and allowed us to save it as an svg file which was then opened in Inkscape.
The Inkscape drawing was prepared for Laser cutting/engraving by changing the colour of the blue cut lines to black (000000ff) and their width to 0.01mm. The red drawing lines, indicating the folds, were left as is with the idea the laser cutter would engrave them making it easier to fold. The Inkscape file was saved as a pdf and loaded to the laser cutter where it was cut out.
After laser cutting it was noticed that some of the cut lines were misplaced with respect to the fold lines. We discovered that within Inkscape the cut vectors had been offset a little and this caused the cut and fold lines not to match up. This was easily fixed by manually cutting the lines.
Once the parts were cut we began folding them into shape. This became difficult as the carboard used was a lot thicker than that specified, closer to 5.5mm than 3.75mm. We decided to move to a lighter cardboard but the only type available was 2.5mm and intial cuts of this indicated it would be too light weight.
Nim designed a new stage and support frame in Freecad. This was cut from 3mm MDF on the laser cutter.
Once everything was assembled we tested that the stages moved freely before trying to control the machine with the stepper motors. For the end effector we decided to use a pnuematic syringe which would be powered by compressed air. This was connected to the X axis stage and its height in the Z direction could be adjusted with a clamping screw.
After checking the stages moved correctly the stepper motors were connected to the X and Y nodes, the syringe filled with yellow icing and the power supply and air supply turned on.
Liam took an existing Python script that controlled 2 stages - X and Y - and modified it to read in X and Y coordinates from a csv file. The input file causes the X and Y stages to drive to a set of cartesian coordinates and in the process draws a square on the target material. We weren't able to use a Gestalt node to control the dispensing of the icing from the syringe as this would have required the node firmware source code to be modified and there wasn't the time to do this. Instead the dispensing controller- OKI DX-200 - was manually operated from a switch that when pressed caused the syringe to dispense icing.