06 COMPUTER CONTROL MACHINE

Index

  1. WEEK TASK : For the week´s assignment the goal is : Learn aboutCNC Machines Mking Something Big
    1. My ideas and References.
    2. Design : 1st Attempt
    3. Design II: 2nd Attempt.Test Tolerances.My Design
    4. 3D Design
    5. Fabrication : CNC Processes. VCarve.Pro Software.
    6. Assembled Time.
  2. Files
  3. My Week Problems Solved
  4. Things I Learned
  5. My Week Conclusions

WEEK 7

MY IDEAS

For this week´s assignment, the goal is to MAKE "Something Big" for learn the use of CNC Routers Machines and knows the design rules for works with them.

I haven´t previous experience with this machine or others so this assignment it´s really interesting for learn a lot new things. This is the unique experience i have, tiny works with my grandfather when i was a child, fabricating boats :

I loved pass the time doing tiny things i have little hands and he used them for help in task hahaha and this was my first handmade mechanism design, a box for store mini-mills, was a present that i made for him when i was 7.

Mechanisms, Tiny, Mills from Pilu Caballero on Vimeo.

I found a beautyful documentary about PlyWood on vimeo so i decided to share because it learned me a lot things for start with the material which i will use at the practice. I recommended to see it to all beginners like me.

Love Letter to Plywood. By Tom Sachs from Tom Sachs on Vimeo.

The first idea i had for make something BIG was readapt a design from Sine Lindholm and Mads-Ulrik Husum, the GrowRoom, a lovely concept which i would like to build some day. We just have a panel for work on it, i haven´t space in my house and discart it for future.

The second idea is based at the moments i spent with my dog at the beach and was thinnking about to make something for stop the sun. For this I drew basic shapes at AutoCad, making joints with the idea to practice stitches technniques.

As you can see at the pic bellow the "Faito´s Parasol" is an interesting design which play with the sun lights producing changes at the shapes shadows remembering you the sleeves moves.

For test the design and decided about joints i made it at the Laser Cut Machine. The results open my mind in differents ways :

  • The size of my material 20mm PlyWood Panel maybe is too heavy for make a device that have to be easy to transport and portable. So I decided stay working on this design for mix with others materials. And add to the assignment when finish.

    DESIGN TIME

    1st ATTEMP

    The next i designed was a house for my Dog, but i discart the idea later because at the night i dreamed tha i was fabricating the his last box and wake crying. But here are the things i made :

    1. I used Rhino for the 2D and 3D design first a tolerance tester with the joint selected and later the house.

    MY DOG DIED 4 DAYS LATER, SO FINNISH THIS ASSIGNMENT WAS A TASK BETWEEN TEARS....

    2nd ATTEMP

    TEST TOLERANCES

    1. First i made was measure my plywood panel 2440x1500x I noticed differents weight along the panel, so i decided to use the medium in my case 20.50mm. The Test tolerances is for learn how to design correctly for make joints.

    I designed a Piece with fusion 360º, but as always, Fusion miss some polylines when i exported the model to .dxf and we was correcting at Vcarve.

    When test with the panel and as i was the last in the assignment, always i ´m present and participated in my classmates assignments so i learn the tolerance previously for that reason i decided test first the correct, 20.80mm and tell to my instructor but he suggested me to try in others and finally use 20.70mm.After this, i began with the design but during the night i was thinking in how hard or difficult can to be assembled the parts if the measures is wrong... As i explained i was working a lot in the rest classmates tolerance´s mistakes.

    MY DESIGN

    I decided to made a always useful for store things, so i use Fusion 360º for that :

    As you can see at the picture below, first i decided made something light.

    I wont to make to 16mm but my instructor suggested me adjust the design to the measures of plywood so i redesigned measures for don´t spent all day.

    After i had the draw extude first each layer for rotate and traslate with the idea to made the joint coincides:

    FABRICATION PROCESSES

    This was the proccesses followed at Vcarve in our CNC Room :

    Bits and Settings

    FLUTES RPM FEED RATE PLUG RATE
    "6 mm 2lips 12.000 3657.00 600.00

    Make Something Big with CNC Router Machine from Pilu Caballero on Vimeo.

    ASSEMBLED TIME

    The assembled was not easy, why? as i was thinking by the experience lived, the idea that my instructor suggested me not work and i don´t know why if he made 3 times the same suggested me the measure...but doesn´t matter, i love work with plynwood...

    FINAL RESULTS

    WEEK PROBLEMS

    This assignment cost me a lot tears, why? during the first week our instructor suggested us an interminable book of joints really interesting for learn but hard for study about my experience. I decided made something for my dog, but during the 2nd night i dream what i was fabricating the final box for him. This week my pet died....AFTER 14 YEARS WITH ME!

    WEEK FILES

    Fayto Home

    Tolerance Test For Fayto Home

    Tolerance Test For My Estantería

    My Stantería Fusion 360º

    My Stantería 3D

    My Stantería 3D

    WEEK´s LEARNED

    All was new for me during the process so i learned how to design, how to mill, how to use CNC, How to prepare files there with Vcarve, how to assembled... and of course this week i learned why my instructor like that i have problems.