Design
First i design a part in solidworks to make the composite, my part have round sides to test the composite.
Machining
After i design e go the carvey cnc to machining the roofmate foam 40mm. I machining in 2 parts on with a tool 6 mm and to finish i use the tool 3 mm. I use the MeshCam to make the cam file to the carvey. The total time to machinnig the ocject round 2 hours.
In this image is a finish parte with a 3mm tool.
Composite
After i make the object i prepare the materials.
I use 2 release film, 2 peeal ply and 3 cotton cloth.
I prepare the object with a ease release to make more easy to release mold.
I use this two to make resin to apply in my composite. The dose is A: 47g to B:100g. The guide use to make the foarm is in this link
I misture the misture until well blended.
The order to apply the composite in the object is 1 release film / 1 peeal ply / 3 cotton cloth / 1 peeal ply / 1 release film.
And apply the resin in each layer od cotton cloth.
After the composite is in material use the vacuum bag. To make the vaccum i use the compressor.
And is this a final result of my composite.