I Love Creating Designing Prototyping

Week 3::Computer Controlled Cutting


Demonstrate 2D modelling processes:

I try to use Adobe illustrator and Inkscape to draw my 2D design.

Because I very like car model. I want to make a small car by laser cut.

So first time I try to draw my car with Inkscape. For four component weels、car body and two bridge.

Good practice is to measure with different settings and materials are used. This is the benefit of parametric design if the designs have to be adjusted for different materials thicknesses.

inkscape
Fig1. - 2D design for laser cutter (Car)
inkscape2
Fig2. - 2D design for laser cutter (Car)

After decide my final project to make a fishing float and fishing rod base, I want to make a phone stand for me.

Then I can put my phone on it, I can seeing the phone status when I was fishing.

I will not dropped calls any more.

I used illustrator to design phone stant componments.

With parametric design if the designs have to be adjusted for different materials thicknesses. It is very convenient for me.

lasercut
Fig3. - 2D design for laser cutter (Phone stand)
Using the laser cutter:

In FabLab Taipei, we are using Universal Laser Systems VLS to cut what we want to cut.

Fablab's laser cutter

laser cutting
Fig4. - Universal Laser Systems VLS 4.6

Our local instructor Yi-Pin Huang teach us how to use laser cutter.

instructor
Fig5. - Instructor Teaching

We are using illustrator to open what we want to cut files.

First, we should to set all the stroke be a 0.025mm.

Then click print and choose VLS4.6 printer to set variable for cutting.

setting

For usual, we was using "black" for "Vect" to cut and other colors for "Rast" to scan cut.

In my assignment, I am using 5mm carton and 3mm MDF for cutting.

In 5mm carton:

  • Clor:Black, Mode:Vect, Power:100%, Speed:25%, PPI:1000, Z-Axis:Off
  • In 3mm MDF:

  • Clor:Black, Mode:Vect, Power:100%, Speed:33%, PPI:1000, Z-Axis:Off
  • setting2
    Fig6. - Setting for cutting

    After finished setting for cutting. To set z-axis to precise to cut.

    axis_Z2
    Fig7. - Setting z-axis
    axis_Z
    Fig8. - Setting z-axis

    Press up or down to adjust z-axis.

    adjust_Z
    Fig9. - Setting z-axis
    adjust_Z2
    Fig10. - Setting z-axis

    Put MDF or Carton into laser cutter.

    prepare2
    Fig11. - Put material into cutter
    prepare
    Fig12. - Put material into cutter
    begin cutting
    Fig13. laser cutting
    process
    Fig14. laser cutting process

    After cutting, there are component for car and combine them it.

    component
    Fig15. - all components (Car)
    final
    Fig16. - components of combination
    final2
    Fig17. - components of combination
    final3
    Fig18. - components of combination
    final4
    Fig19. - front side
    phone_stand1
    Fig20. - back side

    For phone stand components (press-fit kit):

    phone_stand2
    Fig21. - components (phone stand)
    phone_stand3
    Fig22. - components (phone stand)
    phone_stand4
    Fig23. - components (phone stand)
    phone_stand5
    Fig24. - components of combination
    phone_stand6
    Fig25. - front side
    phone_stand7
    Fig26. - front side with iPhone 5S
    phone_stand8
    Fig27. - front side with iPhone 5S
    phone_stand9
    Fig28. - with iPhone 5S
    phone_stand10
    Fig29. - with iPhone 5S
    phone_stand11
    Fig30. - with iPhone 5S

    From this week, I have learned how to use 2D design to make 3D model via press-fit construction kit.
    And First time to use laser cutter to cut MDF, I forgot to calculate the thickness of mdf so can not to combine all part of components.
    Another one things is, I used Power:100%, Speed:25%, PPI:1000 to cut carboard so it had a lots of fume after cutting.
    Maybe set lower power and lower PPI will be better next time.

    Vinyl Cutting:

    In FabLab Taipei, we used GraphTec Cutting Plotter CE6000-60 to practice cut what we want to cut.

    machine
    Fig31. - GraphTec Cutting Plotter CE6000-60

    Put the paper to machine and click sheet, it will calculate the paper length.

    cut
    Fig32. - GraphTec Cutting Plotter CE6000-60
    .
    cut2
    Fig33. - GraphTec Cutting Plotter CE6000-60
    showing2
    Fig34. - Panel of machine
    showing
    Fig35. - Panel of machine

    I want to cut Dark Knight logo for Vinyl Cutting.

    printscreen
    Fig36. - The Dark Knight logo

    Then connect my computer and machine. It will recognized machine automatically.

    I was used graphtec studio software from official website. It is very easy to use. There are many tutorial videos on the youtube with this software.

    all
    Fig37. - GraphTec Cutting Plotter CE6000-60

    I just set some variable and click send to cutter.

    The variable what is set:

  • Offset:0, Speed:1 cm/sec, Acceleration:0, Cut Force:9, Passes:3
  • operation
    Fig38. - The Dark Knight logo
    operation2
    Fig39. - The Dark Knight logo

  • After I got three dark knight logo sticker for myself.
  • small
    Fig40. - The Dark Knight logo sticker
    thin
    Fig41. - The Dark Knight logo sticker
    middle
    Fig42. - The Dark Knight logo sticker
    withmac
    Fig43. - The Dark Knight logo with my notebook

    After cutting sticker, there are two things have learned.
    I think result was not good maybe the speed of the cutter was too fast.
    So It can not to cut precisely.
    Another reason is, when I scale up my file I found there are deckle edge. All files become complicated contour.
    Maybe it is two main reasons to let result not good.

    Source Files:

  • Car.svg
  • Phone_Stand.ai
  • Dark_Knight logo.ai